MANUFACTURING PERFORMANCE PARTNER
Improve Your Production Performance by 15–70%
ACI selects and implements the right solution for your production challenge: real-time visibility with Vorne XL, flexible tracking and dashboards with OEE IntelliSuite, plus expert implementation, training and support. The technology is the enabler; measurable results are the goal.
For more than 25 years, ACI has supported organisations with performance improvement, Lean, training, coaching and production visibility.
THE PROBLEM
Production Losses Are Often Visible Too Late
The ERP shows what should happen. Reports explain yesterday. Excel gives a partial picture. But operators and supervisors need to see what is happening now, while there is still time to act.
- Downtime and recurring stops
- Speed losses and micro-stops
- Slow changeovers and start-ups
- Output below target
- Quality issues and rework
- Capacity losses that stay invisible in standard reports
By the time the information reaches management, the chance to act during the shift has often gone. ACI helps you change that by making losses visible while there is still time to respond.
OUR APPROACH
The Right Solution for Your Production Challenge
ACI does not sell technology for its own sake. We assess your operation first, then select and implement the tool that fits (Vorne XL, OEE IntelliSuite, or a tailored improvement program) and make it deliver on the floor. 25+ years of field experience, one goal: measurable performance.
OUR PROCESS
How We Work
A simple, proven sequence, from first look to lasting habit.
Assess
A hands-on audit of your line or plant to see exactly where performance is being lost.
Plan
A prioritized, practical roadmap: what to fix first, and what it is worth.
Implement & Coach
Our coaches work alongside your team on the floor until the new way of working sticks.
Sustain
Structured routines and light-touch tools keep the gains after we step back.
SELECTED TECHNOLOGY
Vorne XL: Real-Time Production Visibility
Our strongest, most-proven platform: live OEE, downtime, speed loss and reason codes, on any machine. Fast to install, no heavy IT project.
- Real-time OEE, availability, performance and quality, calculated automatically
- Downtime and reason codes, so the top losses become obvious
- Changeover performance by product and crew
- Speed losses and micro-stops that never show up in daily reports
COMPLEMENTARY SOLUTION
OEE IntelliSuite: Flexible Tracking, Dashboards & Integration
When you need deeper analysis, work tracking, custom dashboards, or ERP / PLC / MES and machine-data integration, OEE IntelliSuite is the flexible software layer that complements Vorne XL — or connects to production data from other systems.
Work Tracking & Dashboards
Custom dashboards built around how your team actually works.
System Integration
Connects to ERP, PLC, MES and machine-data sources.
Multi-Site Ready
Flexible applications that scale across plants.
Cross-Line Analysis
Deeper, cross-line and cross-plant reporting.
PERFORMANCE AUDIT
Where Are You Losing Capacity?
Before you change anything, see clearly. The ACI Performance Audit is a structured review of a production line: capturing where time is lost, where output drops below target, and what is realistic to recover.
- Hands-on review of one production line
- Clear picture of downtime, speed losses and changeovers
- Practical observations from 25+ years of field experience
- A short, written report you can act on, not a long study
WHAT MAKES US A PARTNER, NOT A RESELLER
Implementation, Configuration, Training & Support
Choosing the tool is only the start. ACI configures and installs it, trains your operators and managers, and supports you long-term, so the solution actually delivers.
Implementation & Configuration
Set up for your lines, your reality, not a generic template.
See how we configure it →Onboarding & Training
Operators, supervisors and managers, trained hands-on on your floor.
See training options →Ongoing Support & Optimization
We stay involved after go-live until the solution delivers.
See support levels →Systems Integration
ERP, PLC, MES and machine-data connected to the tools you choose.
See integration options →PROOF, NOT PROMISES
Proven, Measurable Results
We do not promise a fixed outcome. We show evidence. Over 25+ years, ACI’s approach has delivered 15–70% performance improvements on real production lines. See the numbers for yourself.
TRUSTED ACROSS MANUFACTURING
Built for the Way Your Plant Runs
Food & Beverage
Filling, packaging and high-mix lines where changeovers and micro-stops quietly erode output.
Packaging
Multi-line operations where one dashboard reveals where capacity is leaking first.
Automotive & Pharma
Regulated, takt-driven environments that need trusted data and short-interval control.
Metal & Heavy Fabrication
Cutting, forming and welding lines where changeovers and unplanned stops are measured in tonnes, not units.
Logistics & Warehousing
Pick, pack and dispatch operations where throughput and takt time decide whether the truck leaves on time.
Electronics & Precision Assembly
High-mix, low-tolerance lines where micro-stops and changeovers are hardest to see without real data.
WHAT VORNE XL USERS SAY
Real Results, In Their Own Words
ACI implements the Vorne XL platform for manufacturers. Here is what users of the platform report.
IMPROVEMENT THAT STICKS
Consulting, Coaching & Training
Beyond the tools, our coaches build the habits and skills that make improvement last: Lean, Six Sigma, TPM and QRM, delivered hands-on on your floor.
Consulting
We assess your operation, find where performance is really being lost, and build a practical, prioritized roadmap to close the gap.
On-the-Floor Coaching
Our coaches work directly with supervisors and operators on the line, building the daily habits that turn data into action.
Lean, Six Sigma, TPM & QRM Training
Structured, hands-on training that builds real capability in your team, not just a certificate on the wall.
FREE SELF-ASSESSMENT
Not Ready to Talk? Start With a 2-Minute Self-Assessment
Answer a few quick questions and get a short, practical checklist you can use on your own line, no strings attached.
SELF-ASSESSMENT CHECKLIST
5 Signs You’re Losing Hidden Capacity
Ready to Find Your Hidden 15–70%?
Book a free, no-obligation assessment and see exactly where your performance is leaking and what it is worth to fix it.