CLIENT SUCCESS STORIES
Real Results From Real Manufacturers
Discover how manufacturers worldwide are transforming their operations with the XL platform — reducing downtime, boosting OEE and driving measurable productivity gains.
35,000+
Installations Worldwide
45+
Countries
15–70%
Typical Performance Gains
All Sectors
Food, Pharma, Automotive, Metal & More
Proven Impact
Featured Success Stories
See the measurable improvements our clients have achieved with the XL platform.
+4 Weeks
Gained 4 Weeks of Production Availability Per Year
“Before implementing XL810, we faced challenges in closing gaps and recognizing recurring issues. Since installing XL810, we can now systematically document and execute plans with a high success rate. Within just three weeks, we managed to address a specific time loss issue that previously cost us seven hours. We’ve gained 4 weeks of production availability per year.”
J.M. | Maintenance Manager | Wholesale Premium Food Products
+22%
XL Leads the Way to 22% Productivity Gain
“We have been able to achieve a 22% improvement in OEE, and Vorne XL has been an integral part of our improvement process. By knowing the status of all our lines in real-time, we can address problems in real-time. With XL, our entire team sees downtime, and eliminates downtime.”
M.H. | Plant Manager | Personal Care and Household Products
+14%
14% Increase in Company-Wide OEE
“We’ve been successfully reporting ALL machine data digitally with the VORNE/XL Platform for SIX years. Over this timeframe we have incrementally raised our company wide OEE by 14%. VISION of my entire manufacturing operation on 1 screen has provided incredible insight for continuous improvement.”
Ken P. | President | Packaging and Containers
94%
Downtime Slashed by 94%
“Until we put the display up it was not uncommon to see 160 minutes of shift downtime. Now that the operators can see the downtime in real-time it is down to just 10–12 minutes per shift. Also, one of our production shifts just broke the all-time run rate for the line.”
S.T. | Plant Manager | International Glass Products Manufacturer
What Our Clients Say
More Success Stories
Browse through additional testimonials from manufacturers across industries.
“75% → 95%”
Efficiency Improved from 75% to 95%
“We have definitely noticed a productivity improvement since we started using the display. Before the display was hung, our line averaged 75% efficiency. Since the display we are operating between 90 and 95%. Since this unit was so successful we are in the process of adding visuals to our other lines.”
A.P. | Lean Coordinator | Global Electric Component Manufacturer
“OEE: 30% → 74%”
OEE Improved from 30% to 74%
“Each month we picked a focus metric from XL and trained the team on that metric. I showed everyone how it affected the line and then we worked together to drive up the number. We steadily improved, and when I left the plant our OEE was 74%!”
W.M. | Operations Manager | Food Manufacturing Plant
“44% → 87%”
From 44% to 87% Efficiency in Three Months
“Over the last three months we went from about 44% efficiency to a remarkable 87% efficiency. The XL displays provided trusted visual feedback that was the key to our productivity gains, and were the cornerstone that cemented our cultural change.”
P.K. | Plant Manager | Manufacturer of Engineered Electrical Solutions
Simplicity and No Expensive Subscriptions
“The simplicity with which the XL 810 provides us with data that is immediately actionable, without requiring much technical knowledge, was a huge added value for us.”
Pipe Manufacturing, Norway
Plenty of Possibilities with XL Dashboards
“It looked great! On one hand, they are addressing the correct registration of downtime, and on the other hand, there are plenty of possibilities when it comes to dashboards.”
Food Production Plant, Netherlands
Instant Reducing Downtime & Increasing Line Speed
“With the XL 810, our company quickly achieved significant improvements, such as reducing downtime, speeding up changeover times, and increasing line speed.”
Packaging Industry, Belgium
OEE from 40% to 70%
“XL Platform changed the production mindset in the company. Easy to use, good value for money, excellent customer service. OEE moved from 40% to 70% over the years.”
Jeremy T. | Industrial Engineer | Cosmetics
33% OEE Increase in 10 Weeks
“We benchmarked our primary line at 45% OEE. 10 weeks later we are hitting 60% and still making improvements! Of our 10 best shifts of all time, 5 occurred in the last 30 days.”
D.G. | Operations Manager | Grain Milling and Packaging
115% of Plan — A New Production Record
“After three days our team was producing at 115% of plan and set a new production record. At the end of the shift our plant floor team broke into applause!”
C.T. | Lean Improvement Team | Global Imaging Products
30% Savings, 31 Day ROI
“We have calculated a 30 percent labor savings on our pilot project which yielded a 31 day payback. We will be continuing to add more displays!”
G.K. | CI Manager | Global Food Service Provider
Amazing Gains Compared to Cost
“Our CEO personally came in and saw how big of an impact XL had made. He was amazed at the gains it provided compared to the cost.”
M.C. | Automation Engineer | Global Confectionary Manufacturer
Most Successful Investment for the Entire Plant
“I’ve spent millions on production equipment and although XL was a much lower investment, it has proven to be the most successful for the entire plant.”
M.R. | Process Manager | Specialty Food Manufacturer
Best Productivity Monitor Around
“We tried multiple other productivity monitors and Vorne XL is the best, hands down. It is customizable, easy to standardize, and their tech support is unmatched!”
Max W. | Manufacturing Engineer | Building Materials
OEE Improved by Over 20%
“Over two years we increased our OEE by an average of 20 points and our downtime is down by 15 to 20%. Vorne has been a trusted partner in our journey.”
L.C. | Manufacturing Engineer | Global Auto Parts Supplier
Paid for Themselves in Just Three Days
“We went from an average of 70% throughput to an amazing 98% in just a couple days. Seeing the target in giant numbers has helped everyone become involved in meeting our goals.”
T.M. | Manufacturing Engineer | Automotive Interior Supplier
Trusted By Industry Leaders
Companies Using XL
From Fortune 500 corporations to mid-size manufacturers — over 35,000 installations in 45+ countries.
Your Local Partner
Expert Support in Belgium & Europe
As your local XL partner, ACI provides hands-on consulting, training and support to help you get the most out of the platform.
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Performance Audit
We analyse your production lines and identify the biggest opportunities for improvement.
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Consulting & Training
Expert lean coaching and XL810 training tailored to your team and your process.
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Contact Us
Questions about XL or want to see it in action? Reach out — we’re happy to help.
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