Product · XL810 Productivity Appliance
Improve Manufacturing Efficiency with the XL810 — Real-Time OEE Production Scoreboard
The XL810 turns one or two sensors into a real-time OEE production scoreboard your whole floor can see — 140+ metrics, 60+ built-in reports, a one-time cost with no subscriptions.
Overview
What Is the XL810?
The XL810 is a plug-and-play production-monitoring appliance with a large built-in LED scoreboard. Connect one or two sensors and it turns a production line into real-time and historical performance data — OEE, downtime, speed loss, changeover and more — shown on a rugged shop-floor scoreboard and in any browser.
It delivers 140+ metrics and 60+ built-in reports, runs standalone with no servers and no software to install, and costs a one-time price with no subscriptions — unlimited users, free updates, free support, a 3-year warranty and a 45-day free trial.
The Simplest, Fastest Way to Monitor & Improve Production
Most lines are live in about 4–8 hours. No servers, no software, no contracts — just connect a sensor and start seeing where production is lost.
- No servers to maintain
- No software to install
- No contracts required
- Unlimited users included
- 45-day free trial
- Free updates & support
The Differentiator
A Built-In LED Scoreboard Your Whole Floor Can See
The XL810’s defining feature is a large, built-in rugged LED alphanumeric scoreboard — bright and readable clear across the plant floor. Unlike the XL HD+ and XL Touch, which output over HDMI to a screen you supply, the XL810 includes the scoreboard hardware itself.
It doubles as an andon and visual-factory display: current state, target vs actual, OEE, downtime and takt are visible to every operator in real time — so the whole team sees the same numbers and reacts the moment a line slows or stops.
It’s the most popular XL model, and the simplest way to put a shared, real-time production scoreboard on your floor.
XL810 at a Glance
42,000+
Installations
45+
Countries
100+
Process Types
4–8 hrs
To Deploy a Line
25+
Years ACI Europe
Companies Using XL
How It Works
How the XL810 Works
Connect power and one or two sensors — or tie into an existing photo-eye, relay, PLC or proximity switch. The XL810 counts production, drives the scoreboard, and stores history for reporting.
Power
Standard 100–240 VAC supply powers the appliance and its built-in LED scoreboard — no separate display to wire.
Digital Input
Connect one or two sensors, or an existing photo-eye, relay, PLC or proximity switch — 8 digital inputs available.
Network
One Ethernet connection serves the browser dashboard across your own plant network — standalone or via ERP/MES.
Why XL810
Why Choose the XL810
Combined with ACI’s lean-management and productivity coaching, the XL810 becomes part of your improvement strategy — not just another screen on the wall.
Data Ownership & Control
Your data stays on your own network, under your control. Run standalone or integrate with your ERP/MES — you own the system, not a subscription.
Effortless Setup, Instant Impact
Live in about 4–8 hours with no servers and no software to install, so you can monitor real production the same day.
Custom Dashboards Made Easy
Build the views your team needs with nine built-in widgets — shared floor views and personal dashboards, no coding required.
XL810 Is Powerful
- Built-in LED scoreboard + browser reports
- 140+ metrics across 20+ data dimensions
- Aggregates data across multiple plants
- Customisable dashboards and views
- Standalone or ERP/MES integration
XL810 Is Cost-Effective
- One-time cost, no recurring fees
- No licences or hidden charges
- No contracts required
- Unlimited users at no extra cost
- 45-day free trial included
XL810 Is Easy
- Set up in about 4–8 hours
- Intuitive, browser-based interface
- No extra staff required
- Free technical support
- Free software updates
Data You Can Act On
XL810 Metrics & Reporting
Turn one signal into a full picture of the line with OEE IntelliSuite reporting — then export it however your team works.
60+ Built-In Reports
Downtime, OEE, top losses, shift and part reports ready out of the box — no setup required.
140+ Metrics
Across 20+ data dimensions: OEE, availability, performance, quality, speed loss, changeover and more.
Unlimited Custom Reports
Build reports by any criteria — shift, part, team, reason — and export straight to Excel.
What You’ll Get
Six XL810 Features Customers Love
Many of these features come straight from customer feedback.
Precise Automated Downtime Monitoring
Track downtime causes exactly when and where they happen, capturing every second — most plants are surprised by the real extent of their losses.
Real-Time Data, Wherever You Are
See live information from every monitored line in your facility and instantly pinpoint where attention is needed.
Automated Email & SMS Alerts
End-of-shift summaries land in your inbox; email and text alerts flag issues that need immediate attention.
Custom Reporting & Excel Export
Build dashboards with nine built-in widgets and export any report to Excel for deeper analysis.
Real-Time Shift Insights
Watch a live production timeline — running, down, changeover or break — and see exactly why.
Top Losses
Pinpoint your most costly losses with clear visual trends, so you always know what to fix next.
TRUSTED ACROSS MANUFACTURING
Built for the Way Your Plant Runs
Food & Beverage
Filling, packaging and high-mix lines where changeovers and micro-stops quietly erode output.
Packaging
Multi-line operations where one dashboard reveals where capacity is leaking first.
Automotive & Pharma
Regulated, takt-driven environments that need trusted data and short-interval control.
Metal & Heavy Fabrication
Cutting, forming and welding lines where changeovers and unplanned stops are measured in tonnes, not units.
Logistics & Warehousing
Pick, pack and dispatch operations where throughput and takt time decide whether the truck leaves on time.
Electronics & Precision Assembly
High-mix, low-tolerance lines where micro-stops and changeovers are hardest to see without real data.
Proof
What Our Clients Say
Real results from manufacturers using XL on the floor.
Downtime Cut 94%
“Shift downtime dropped from around 160 minutes to 10–12 minutes once operators could see it in real time.”
Plant Manager, International Glass Products Manufacturer
Efficiency: 75% → 90–95%
“Since hanging the display our line moved from about 75% efficiency to 90–95%.”
Lean Coordinator, Global Electric Component Manufacturer
22% OEE Improvement
“XL has been integral to our improvement process — we achieved a 22% improvement in OEE.”
Plant Manager, Personal Care Products
4 Weeks of Production Recovered / Year
“Within a few weeks we addressed a recurring loss and gained about four weeks of production availability per year.”
Maintenance Manager, Premium Food Products
14% Company-Wide OEE Gain
“Rolling XL out across our plants delivered a 14% company-wide OEE gain within the first year.”
Operations Director, Multi-Site Manufacturer
No Subscriptions, Full Ownership
“The simplicity and the no-subscription model sealed it for us — we own the system outright.”
Continuous Improvement Lead, Packaging
Real Data by the Afternoon
“We connected a sensor in the morning and had real production data on the floor the same afternoon.”
Production Lead, Bakery
Fewer Meetings, Faster Fixes
“The scoreboard replaced our morning guesswork — everyone sees the same numbers and we act on them immediately.”
Shift Supervisor, Metal Forming
We’re Here
We’re Happy to Help
Our support team is ready during regular business hours. Reach out and we’ll help you monitor and improve production — email info@tqm.be or call +32 474 33 73 47.
A.C.I. Coaching & Training
- XL810 productivity appliance
- Lean methodologies
- Productivity optimisation
Boost your success with expert coaching — explore consulting & training.
Why Choose Us
- Proven expertise in manufacturing metrics
- Customised, people-first solutions
- 25+ years supporting European manufacturers
Learn more at www.tqm.be.
FAQ
XL810 FAQ
What is the XL810?
What makes the XL810 different from other XL models?
How does the XL810 work?
How long does setup take?
Where is the data stored?
Do I need to install software or involve IT?
Why is the XL810 affordable to own?
Ready to See the XL810 on Your Floor?
Start with one line. Put a real-time scoreboard in front of your team and see your losses live — then decide whether to scale.