Case Studies
Measured Results From Real Plants
Documented OEE improvements from manufacturers working with ACI — what was lost, what we changed, and what it returned.
Case Study
How a grain milling and packaging company lifted OEE by 33% in 10 weeks with the Vorne XL platform
Ten weeks of focused, data-driven improvement with the Vorne XL platform helped a grain milling and packaging company lift OEE…
Case Study
How a food manufacturing plant improved OEE from 30% to 74% with the Vorne XL platform
Month-by-month, metric-by-metric visibility from the Vorne XL platform helped a food manufacturing plant more than double its OEE — the…
Case Study
How an electronic component manufacturer improved efficiency from 75% to 95% with the Vorne XL platform
Real-time visibility from the Vorne XL platform helped an electronic component manufacturer close a 20-point efficiency gap — the same…
Case Study
How a global auto parts supplier lifted OEE by 20 points with the Vorne XL platform
A lean program built around Vorne XL platform visibility helped a global auto parts supplier close efficiency gaps across seven…
Case Study
How a cosmetics manufacturer lifted OEE by 22% with the Vorne XL platform
Real-time OEE visibility from the Vorne XL platform helped a cosmetics filling operation close performance gaps across its lines —…
Case Study
Cutting changeover time on a high-mix filling line
A Benelux food producer was losing hours to inconsistent changeovers. XL Touch scoreboards and a structured setup shrank the variance…
Case Study
Finding hidden capacity across three packaging lines
One dashboard, three lines. Real-time visibility showed where capacity was quietly leaking and where to focus first.
Case Study
From firefighting to short-interval control
An automotive supplier moved from reacting to losses to managing them, with daily fact-based control using IntelliSuite.
Case Study
Trusted OEE data, finally
In a regulated site, the numbers have to be right. After Foundation training the team had one source of truth…