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XL Touch · Operator Interactions via Touchscreen

XL Touch Touchscreen Production Monitoring at the Line

The XL Touch turns one or two sensors into real-time production data on a built-in 7″ touchscreen — 140+ metrics, 60+ built-in reports, right at the line.

Overview

What Is the XL Touch?

The XL Touch is the XL model built for operator interaction: a 7″ projected-capacitive industrial touchscreen (1,000-nit LED backlight, readable on the floor) sits on the device itself, so operators log down reasons, enter reject quantities and start jobs right at the machine no separate HMI or terminal.

Like every XL device, it’s an edge computer: data lives on the device and is served across your own network, any HDMI display becomes a plant-floor scoreboard, and most lines are live in about 4–8 hours with no servers and no software to install. A Production State Indicator glows green, red, amber or blue so the line’s state is visible at a distance.

Prefer a built-in LED scoreboard instead? See the XL810 production scoreboard. Want the compact headless model? See the XL HD+ OEE monitor. Either way, operators can also use the free XL Sidekick app.

Own It Outright

One-time cost per line ask us for a EUR quote; volume discounts are available.

  • One-time cost, no licences
  • No recurring or maintenance fees
  • Unlimited users
  • Free software updates
  • Free technical support
  • 3-year warranty included

Real Time, On the Line

Power + 1–2 Sensors → 140+ Metrics

XL Touch is a compact, rugged industrial device that fully integrates hardware and software to deliver production results in real time. A single sensor — or a couple — is all it takes, and most lines are live within 4–8 hours.

Connect any TV or monitor over HDMI for an instant operator scoreboard, and reach every report through a browser — no servers to maintain, no software to install.

Explore Every Port

Hover or tap a point on the device to explore each port
7.75″ wide · 3 lbs · plug-and-play
Power + 1–2 Sensors → 140+ Metrics

The Differentiator

A 7″ Industrial Touchscreen Built for Operators

Operators use three view types directly on the device — log a reason the moment the line stops, while it’s fresh. No separate terminal, no walking away from the machine.

XL Touch Action screen — assign down reasons on the 7-inch touchscreen

Action

Assign down reasons, enter reject quantities, and start the next part or job right on the touchscreen at the line.

XL Touch Data screen — real-time production data by shift, part and hour

Data

View real-time production data for the shift, part and hour, and enter exact quantities where needed.

XL Touch Scoreboard view — live production scoreboard on the device

Scoreboard

See exactly what the line scoreboard shows, mirrored on the device the same numbers, no delay.

Visualise Your Plant Floor

Plant-Floor Scoreboard on Any Display (HDMI)

Connect any TV or monitor over HDMI 1.4 for an instant operator scoreboard a 55″ display is readable at 100+ feet. Operators see exactly how the shift is tracking against target, so they can respond before small losses become big ones.

When the line isn’t running, XL automatically highlights what to fix clearly separating planned events like changeovers and breaks from unplanned downtime.

XL Touch HDMI scoreboard showing Running Normally with target, actual, efficiency and quality
XL scoreboard in Part Change state — 0:00:33 of 0:12:00
XL scoreboard in Break state — 0:01:03 of 0:15:00
XL scoreboard in Down state — Scan Reason prompt

Who It Serves

Built for Operators, Supervisors & Managers

For Operators

Operators: Annotate Downtime at the Source

XL automatically captures precise data on stops and rejects; operators simply annotate it with their perspective. When the line goes down they’re prompted for a reason on the touchscreen, with a USB barcode scanner, or from the free XL Sidekick app on a phone or tablet.

Operator logging a down reason on the XL Touch touchscreen at the line
Top Losses report with sparklines from the XL browser-based reporting suite
For Supervisors

Supervisors: A Continuous Improvement Roadmap

Top Loss reports give supervisors tactical quick wins the smallest set of improvements that yield the biggest results.

  • Downtime Pareto — an all-time classic for ranking the biggest sources of lost time.
  • Total Production Timeline — a colourful chronogram with categorised loss data.
  • Six Big Losses — turns OEE into six categories, each a natural target for improvement.
  • Hour-by-Hour Heatmap — even better stacked with a chronogram showing breaks and changeovers.
For Managers

Managers: The Big Picture, Backed by Precise Data

An accurate, enterprise-wide view of production helps managers set and follow up on large-scale objectives. Charting trends over time like quarterly OEE by department reveals where to invest, and lets you dig in to understand why performance moved.

OEE trend chart over time by department from the XL reporting suite

Welcome to the XL Platform

Part of the XL Platform

XL devices are the foundation of a connected system: one source of accurate, actionable data that grows with your browser-based reporting via OEE IntelliSuite, without lengthy projects or needless complexity.

Built-In Reports

Built-In Reports

60+ built-in reports: downtime, OEE, top losses, shift and part reports ready out of the box.

Custom Reports

Custom Reports

Unlimited custom reports with drag-and-drop widgets, by any criteria, with straight export to Excel.

Integrate With Ease

Integrate With Ease

Connect to PLCs, MES and ERP with the XL API or pre-built partner solutions or run standalone.

Alerts & Emails

Alerts and Emails

Subscribe to alerts and end-of-shift reports by email, daily or weekly.

XL Sidekick

Access every line from your phone or tablet, in real time, for free. Meet the XL Sidekick app.

Fast to Deploy

Line Status At-a-Glance

Empower operators to correct issues with contextual, real-time data on every monitored line.

ACI consultant with a tablet guiding a team on the shop floor

Our Solution Packages

XL Platform + Practical Guidance

The XL & OEE IntelliSuite platform paired with hands-on guidance for correct setup and daily use — so your data is structured, clear, and usable. Built on 25+ years of experience across industries.

Not sure where to start? A performance audit pinpoints your biggest losses first — or explore consulting & training. Email info@tqm.be or call +32 474 33 73 47.

What’s included in our solutions approach

1

XL platform & OEE IntelliSuite

  • Real-time visibility into OEE, downtime, and performance
  • Clear dashboards for operators and management
2

Structured setup

  • What to measure and where, with a bottleneck focus
  • A clear downtime structure
  • KPIs aligned with your process
3

Reporting & daily use

  • Reports for daily use by shift and team
  • Insight per shift, day, and longer periods
  • A clear view of your losses
4

Practical application

  • Handling typical user cases and questions
  • Alignment with your way of working
  • Periodic review with clear observations

TRUSTED ACROSS MANUFACTURING

Built for the Way Your Plant Runs

Food and Beverage manufacturing line

Food & Beverage

Filling, packaging and high-mix lines where changeovers and micro-stops quietly erode output.

Packaging manufacturing line

Packaging

Multi-line operations where one dashboard reveals where capacity is leaking first.

Automotive manufacturing facility

Automotive & Pharma

Regulated, takt-driven environments that need trusted data and short-interval control.

Metal fabrication facility

Metal & Heavy Fabrication

Cutting, forming and welding lines where changeovers and unplanned stops are measured in tonnes, not units.

Logistics and warehousing operations

Logistics & Warehousing

Pick, pack and dispatch operations where throughput and takt time decide whether the truck leaves on time.

Electronics precision assembly

Electronics & Precision Assembly

High-mix, low-tolerance lines where micro-stops and changeovers are hardest to see without real data.

See All Industries

FAQ

XL Touch FAQ

What is the XL Touch?

A compact edge-computing appliance for real-time production monitoring with a built-in 7″ industrial touchscreen. It turns one or two sensors into 140+ live metrics — OEE, downtime, rejects and more — and lets operators interact with the data right at the line.

What makes the XL Touch different from other XL models?

The built-in touchscreen. Operators assign down reasons, enter reject quantities and start jobs directly on the device — no separate terminal needed. The XL810 instead has a built-in LED scoreboard, and the XL HD+ is a compact headless device; all three drive an HDMI scoreboard.

How do operators log downtime reasons?

Three ways: directly on the 7″ touchscreen, with a barcode scanner connected via USB, or with the free XL Sidekick app on a phone or tablet — right at the source, while it’s fresh.

How long does setup take?

Typically about 4–8 hours per line: connect power and one or two sensors, plug an HDMI display in for the scoreboard, and reach every report through a browser. No servers to maintain and no software to install.

Where is the data stored?

On the device, served across your own network — you keep full ownership and control. XL Touch runs standalone or integrates with PLC, MES and ERP systems via the XL API.

Why is the XL Touch affordable to own?

One-time cost with no licences, no recurring fees and no contracts. Unlimited users, free software updates, free technical support, and a 3-year warranty are included.

Can I try the XL Touch before buying?

Yes — ACI offers a 45-day free trial in Europe with full platform access and hands-on setup guidance. Start with one line and prove the value.

Let’s Discuss Your Line

See what XL Touch reveals about your real capacity book a live demo or start a 45-day trial with full support.