The ACI Smart Factory Platform
OEE IntelliSuite — OEE Software That Turns Production Data Into Action
Smarter factory operations — beyond data capture.
OEE IntelliSuite is three connected apps — OEE Pulse, Work Tracker, and OEE Explorer — that turn production data into daily improvement. It layers on your existing XL, PLC, MES, ERP and SQL systems, on-premise or in the cloud.
What is OEE IntelliSuite?
An operational layer, not just a report
IntelliSuite is a set of connected software applications that turn production data into daily improvement. It goes beyond traditional OEE tools by linking five things most systems keep apart.
Machine performance
Live OEE, downtime, speed and quality pulled straight from your equipment — no manual entry.
Jobs & schedules
What’s running, what’s next, and how each line is tracking against the plan in real time.
Operators & teams
The people behind the numbers, adding the context only they can — right at the source.
Comments & workflows
Reasons, notes and actions captured in the flow of work, so nothing gets lost between shifts.
ERP / MES / business systems
Orders, BOMs and master data joined to what’s actually happening on the floor.
One operational layer
Put together, that’s the difference: not just reporting, but a live layer you actually run the floor on.
The Foundation
The three factors behind OEE
OEE is the single best metric for finding losses and improving productivity. It combines three simple factors into one honest number.
Availability
Accounts for planned and unplanned stops. 100% means the process is always running during planned production time.
Performance
Accounts for slow cycles and small stops. 100% means the process runs as fast as it possibly can.
Quality
Accounts for defects and rework. 100% means only Good Parts are being produced.
Overall
Accounts for all losses. 100% means only Good Parts, as fast as possible, with no stop time.
Availability × Performance × Quality = OEE
The Products
Three connected products, one platform
Use them together or start with one. Each adds a layer — visibility, accountability, then deep analysis — on top of the data you already have.
01 / OEE Pulse
OEE Pulse
Real-time production monitoring and alerts
Pulse is the live nerve centre of your floor — one dashboard for every line and machine, with alerts the moment something needs attention, on shopfloor TVs, desktops, or phones.
Key features
- Unified dashboard across lines & machines
- End-of-job prediction & run-to-schedule
- TV-ready display rotation for the floor
- Real-time alerts on downtime & reasons
- Email, SMS, Teams, Slack, Discord
- ERP integration & contextual data
- Mobile access (iOS, Android, tablets)
- Runs inside your firewall (secure by design)
02 / Work Tracker
Work Tracker
Connect operators, jobs and accountability to production
Work Tracker ties jobs and people to the production data — so every shift, job, and downtime reason is captured and accountable, without spreadsheets or guesswork.
Key features
- Job import from ERP, DBs, APIs or Excel
- Multi-level employee tracking
- Real-time job & shift dashboards
- Reason capture via tablet, HMI or scanner
- Comments, job controls & workflow
- Time tracking per employee, job & shift
- Flexible deployment (on-prem or cloud)
03 / OEE Explorer
OEE Explorer
Advanced dashboards and manufacturing analytics
Explorer is where data becomes decisions — fully customisable dashboards and deep analysis, from a single operator view all the way up to plant management.
Key features
- Custom dashboards (no coding required)
- 40+ visualisations (OEE, TEEP, losses)
- Deep analysis of production & losses
- Role-based dashboards (operator → mgmt)
- Integrates with MES, ERP & PLC
- On-prem or cloud deployment
Why use IntelliSuite?
Most factories already collect data
The data isn’t the problem — turning it into action is. That’s the gap IntelliSuite closes.
The real challenge
Data alone changes nothing
- Connecting data to reality on the shopfloor
- Making it genuinely actionable
- Linking machines to people and decisions
IntelliSuite adds
The missing layer
- Workflow — the steps that turn data into action
- Context — jobs, people and reasons
- Alerts — the right signal at the right moment
- Real-time visibility everyone trusts
Key benefits
What changes once it’s in
- Faster reaction to downtime and issues
- Better link between machine & operator actions
- Improved shift handover and communication
- More structured use of data in daily management
- Scalable from one line to multiple sites
For Whom?
Who IntelliSuite is built for
If you already collect production data but struggle to act on it, you’re exactly who this is for.
Plant managers
Faster reaction to losses, with the whole site visible at a glance.
Operations managers
Visibility across every line, not just one machine or one report.
Lean / CI teams
Deeper analysis to find — and prove — the next improvement.
Existing OEE users
Add the context and workflow your current OEE tool is missing.
Make-more teams
More parts from the same lines, people, and shifts.
System connectors
Manufacturers wanting to join ERP, MES and shopfloor data.
How does it work?
Three steps, from signal to action
No rip-and-replace. IntelliSuite layers onto what you already run, then makes it useful.
Step 1
Connect data
Bring in signals from whatever you already run on the floor.
- PLC signals & sensors
- Existing OEE systems (like Vorne)
- Databases & ERP / MES
Step 2
Add context & workflow
Layer the human and business context on top of the raw numbers.
- Jobs and schedules
- Operators and shifts
- Downtime reasons, comments & alerts
Step 3
Turn into action
Watch, act, and analyse — across the three products.
- Real-time dashboards (Pulse)
- Operator interaction (Work Tracker)
- Deep analysis & reporting (Explorer)
Integration Possibilities
A layer on top of what you already run
IntelliSuite is flexible and not tied to one system. It connects with the tools and data sources you already depend on.
PLC-based environments
MES systems
ERP (SAP, Oracle, etc.)
SQL databases (Server, PostgreSQL, Oracle, MySQL)
APIs & custom integrations
MQTT / OPC environments
Power BI & other reporting tools
This makes it a powerful layer on top of your existing systems — not a replacement for them.
Pricing
Pricing & 45-Day Free Trial
Pricing depends on your deployment (on-premise or cloud), the number of lines and sites, and which of the three products you start with. As the European partner, ACI quotes in EUR with local terms — and every engagement can start with a 45-day free trial (vs the standard 30 days).
What drives cost
Scope, not surprises
- Number of lines and sites connected
- On-premise or cloud deployment
- Which products you start with — Pulse, Work Tracker, Explorer
Try before you decide
45-day free trial
Full platform access with hands-on setup guidance from ACI. Start with one line, prove the value, then scale to more lines or sites.
- 45 days — longer than the standard 30
- Your data, your firewall
- EUR quotes, European terms
Flexible models
Subscription or licence
Both models are available — we’ll walk you through the long-term cost comparison for your situation and put it in writing with your quote.
Local Partner
Why Choose ACI in Europe
The software is made by Vetii Group; ACI implements and supports it locally — so you get the platform, the hardware and the guidance from one partner in your own time zone.
Local
On-site, in your language
On-site setup and support in Dutch and French, on EU time — not a ticket queue an ocean away.
Combined offer
Hardware + software + guidance
Vorne XL devices, the OEE IntelliSuite software layer, and hands-on coaching from one partner — see consulting & training.
Experience
25+ years on the shop floor
Field experience across European manufacturing. Not sure where to start? A performance audit finds your biggest losses first.
FAQ
OEE IntelliSuite FAQ
What is OEE IntelliSuite?
Does it replace our existing OEE system or MES?
Does it work with Vorne XL devices?
Can it run on-premise?
What alerts does OEE Pulse support?
What can OEE Explorer visualise?
How do we get started?
Let’s discuss your factory
See how OEE IntelliSuite connects your machines, jobs, and people into one operational layer — book a live demo.