OEE INTELLISUITE · EXPLORER
Turn Production Data into Actionable Insights
OEE Explorer transforms raw production data from your XL devices into rich, interactive dashboards. 13 curated views plus a drag-and-drop builder give every stakeholder — from operators to executives — the insight they need.
Manufacturing Intelligence
Manufacturing Intelligence Made Simple
Purpose-built dashboards that turn complex OEE data into clear, actionable visuals — no data-science degree required.
Track OEE over time, compare lines side by side, and drill into any metric — from availability and performance to quality and throughput. Explorer turns raw production data into actionable insight.
Real-time signals from Pulse and operator data from Work Tracker combine to give you the full picture.
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13 Curated Dashboards
Pre-built views covering OEE, availability, performance, quality, downtime Pareto, timeline analysis and more.
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Drag-and-Drop Builder
Create custom dashboards with a visual editor. Drag widgets, set filters and save layouts tailored to each role.
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Light & Dark Themes
Switch between light and dark modes to suit any environment — from the bright office to the dimly lit shop floor.
THE DASHBOARD SET
Thirteen Dashboards, Ready on Day One
A curated collection spanning Executive Summary, OEE Deep Dive, Downtime, Quality, Six Big Losses, Labour and TEEP — each drillable by shift, job, part, device or plant. The drag-and-drop editor lets you design custom views with your own targets and colours, no coding needed.
From OEE trends and downtime Pareto to production timelines and employee performance — every dashboard is pre-built and ready to go. Need something unique? The drag-and-drop builder lets you create exactly the view you need.
Data flows in from Pulse live dashboards and Work Tracker job logs automatically.
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Curated Dashboard Library
Thirteen ready-made views covering every angle of your operation, from executive overviews to granular shift-level breakdowns.
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Drag-and-Drop Editor
Build custom dashboards in a visual editor. Choose your chart types, set targets, pick colours and arrange widgets — no code required.
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Every Chart Type
Pareto charts, trend lines, heatmaps, bar and scatter plots, pivot tables, KPI bands, and detail tables with in-cell bars.
EMPLOYEE ANALYTICS
People and Machines, Read Together
With Work Tracker feeding it, employee punch data lands directly in Explorer. Break down labour hours, utilisation and OEE by individual to identify top performers and training opportunities.
See efficiency, availability, quality and OEE broken down by operator. Identify who needs support and who deserves recognition — then act before the shift ends.
Punch-level data captured in Work Tracker feeds directly into these analytics. Pair with Pulse alerts to close the loop in real time.
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OEE Per Person
Efficiency, availability, quality, performance and overall OEE broken down by individual employee — see who drives results.
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Data-Driven Staffing
Use real utilisation and labour-hour data to make informed staffing choices instead of relying on estimates.
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Training-Gap Identification
Spot where individual performance lags behind the team average and target training where it has the most impact.
Powerful Features
Everything You Need for Data-Driven Manufacturing
From deployment flexibility to enterprise-grade security, Explorer is built for real manufacturing environments.
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Flexible Deployment
Run Explorer in the cloud or on-premises. Choose the deployment model that fits your IT policy and security requirements.
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Customisable Security
Role-based access control, single sign-on support, and granular permissions ensure the right people see the right data.
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Comprehensive Support
From initial setup to ongoing optimisation, our team provides training, documentation and hands-on assistance.
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Virtual Stations
Capture OEE from any work centre — assembly, packaging, inspection — even where there is no physical monitoring device installed.
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Built-in Maintenance KPIs
Track MTTR (mean time to repair) and MTBF (mean time between failures) out of the box, shifting from reactive firefighting to planned, preventive maintenance.
LOSS & COST INSIGHT
Turn Losses Into Decisions — and Dollars
Pinpoint exactly where OEE is being lost and what each loss is costing your operation.
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Six Big Losses Dashboard
Instantly see which category — planned stops, small stops, cycle loss, rejects or downtime — represents your biggest improvement opportunity. Purpose-built for Lean and Kaizen teams.
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Cross-Shift Heatmaps
Compare OEE across shifts, parts and devices in a single colour-coded grid. No pivot tables needed — just a clear visual answer.
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Losses in Dollars
Activate the Costing module and every loss carries a currency value finance recognises — the real cost of downtime, rejects, slow running and overtime.
See It in Action
See Your Entire Operation at a Glance
From executive summaries to deep-dive OEE analysis, Explorer puts every metric at your fingertips.
Automated Downtime Monitoring
Effortless Setup, Instant Impact
How It Works
From Raw Data to Real Insight
Get started in three simple steps.
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Connect Your Devices
Link your XL appliances to Explorer. The platform auto-discovers devices on your network and starts collecting data immediately. Pulse and Work Tracker connect automatically.
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Choose Your Dashboards
Select from 13 curated dashboards or build your own with the drag-and-drop editor. Set filters, date ranges and KPI targets.
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Analyse & Act
Drill into downtime patterns, compare shifts, track trends over time and share insights with your team to drive continuous improvement.
Connect, Scale, Collaborate
Enterprise-Ready from Day One
Explorer scales from a single line to an entire enterprise, with built-in tools for collaboration and integration.
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Enterprise-Wide Scalability
Monitor multiple plants and hundreds of production lines from a single Explorer instance with unified reporting.
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Cross-Platform Compatibility
Access dashboards from any device — desktop, tablet or mobile. Explorer is fully responsive and browser-based.
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Team Collaboration
Share dashboards, export reports and set up automated email digests so every stakeholder stays informed.
WHERE THE DATA COMES FROM
One Analytics Layer Over All Your Data
Explorer connects to your XL devices, Virtual Stations, ERP systems and databases — plus Work Tracker and Costing when you deploy them. Any dashboard exports to CSV or Excel, or shares as a filtered link.
The two richest sources? Pulse for live machine signals and Work Tracker for operator-level job data.
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Device & System Connections
Reads directly from your XL devices, Virtual Stations, ERP systems, SQL databases and plant protocols — Modbus, MQTT, OPC and REST API.
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Suite Integration
When you run Work Tracker or Costing alongside Explorer, employee and cost data flow in automatically — one analytics layer across everything.
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Export & Share
Any dashboard exports to CSV or Excel, or shares as a filtered link your colleagues can open directly.
Who It’s For
From Board Room to Shop Floor
Explorer delivers the right data to the right people, in the format they need.
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Executives
High-level OEE summaries, site comparisons and trend analysis for strategic decision-making.
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Plant Managers
Shift-by-shift performance, downtime Pareto charts and production timeline views to optimise operations. Use Pulse for live floor views alongside Explorer analytics.
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Operators
Real-time line status, current OEE and job progress displayed on shop-floor screens in dark or light mode.
Local Partner
Why Choose ACI in Europe
As your local OEE partner, ACI provides local expertise, on-site support and tailored training across the Benelux region and beyond.
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Performance Audit
Our certified consultants analyse your production lines and identify the biggest opportunities for OEE improvement.
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Consulting & Training
Hands-on workshops, operator training and change management to ensure your team gets maximum value from every tool.
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On-Site Support
Local engineers available for installation, configuration and ongoing technical support — in your language, in your time zone.
SEE IT YOURSELF
Experience Explorer First-Hand
Try the browser-based demo instantly, or book a personalised walkthrough with your own production data.
Custom Reports
Built-In Reports
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Product Brochure
Download the complete OEE Explorer brochure covering features, deployment options and technical specifications.
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User Guide
Access the detailed user guide for dashboards, configuration, security and advanced analytics.
OEE INTELLISUITE
The Complete Manufacturing Intelligence Suite
Six products, one integrated platform. Start with what you need and expand as your operation grows.
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OEE Explorer
Analytics & dashboards — the page you are on. Deep-dive into your OEE data.
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OEE Advisor
Ask your data questions in plain language and get instant answers. Coming Soon
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OEE Costing
Turn every loss into a currency value finance recognises. Coming Soon
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Custom Forms
Replace paper checklists with digital forms tied to your production data. Coming Soon
FAQ
Frequently Asked Questions
What is OEE Explorer?
OEE Explorer is a manufacturing-intelligence platform that connects to your XL devices and transforms raw production data into interactive dashboards, charts and reports — giving every stakeholder clear visibility into OEE performance.
How does Explorer connect to our XL devices?
Explorer communicates with XL appliances over your local network using the device’s built-in API. Once connected, data flows automatically into the dashboards in real time.
Can we customise the dashboards?
Yes. In addition to 13 curated dashboards, Explorer includes a drag-and-drop builder that lets you create fully custom views with the widgets, filters and layouts that matter to your role.
Does Explorer work on mobile and tablet?
Absolutely. Explorer is fully browser-based and responsive, so dashboards adapt to any screen size — desktop, tablet or smartphone.
What about AI-powered insights?
Explorer’s roadmap includes AI-powered analytics that will automatically surface anomalies, predict downtime patterns and recommend process improvements based on your historical data.
Does ACI provide local support in Europe?
Yes. As your local OEE partner, ACI provides local installation, training, consulting and ongoing technical support across the Benelux region and beyond — in your language and time zone.
Ready to See Your Data in a New Light?
Start your free 45-day trial of OEE Explorer and unlock the insights hidden in your production data. Or book a live demo with our team.