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OEE IntelliSuite · Continuous Improvement

Make the fixes everyone agrees on actually hold.

Continuous Improvement takes the things everyone agrees you should fix and gives each one an owner, a status, and statistical proof it worked. Every item is tied to a real metric and stays open until the data shows the change moved OEE or cut losses — and that the gain held.

Continuous Improvement 11 active
Proposed0
Implementing0
Measuring0
Effective0
↑ tap a card to advance it through the stages
The loop

Capture, own, finish, prove. Then again.

Improvement only counts when it lands and you can show it landed. Every idea runs through the same four stages, and a validated result is what points to the next one.

01

Capture the idea

Log an improvement the moment it surfaces — a recurring stop, a missed target, a fix raised in a downtime review. It stops living on a whiteboard.

02

Assign an owner

Give it a named owner, a target date, and the line or reason it targets — so it’s clear who’s carrying it and what done looks like.

03

Track to done

Move it from Proposed to Implementing to Measuring as the work happens. The status stays visible instead of fading after the meeting.

04

Validate with data

Check the metric it targeted actually moved before calling it done. A result that holds is the proof — and the cue for the next idea.

↻ a validated result feeds the next improvement

What each stage looks like

An action carries its own proof, stage by stage.

Open any action and the same record follows it through the stages: proposed with a target, implemented, measured against the months that follow, and finally validated.

Proposed

Reduce jam downtime · Line 1

Owner
D. Lernout
Target reason
Equipment Failure
Target impact
−40% jam downtime
Proposed
12 Mar 2026
Target date
30 Apr 2026
Metric watched
Downtime (h) · Line 1
Implementing

Reduce jam downtime · Line 1

Change being made
New capper guide + operator retrain
Owner
D. Lernout
Planned
15–26 Apr 2026
Implementationon schedule
Measuring

Reduce jam downtime · Line 1

Validation window
90 days post-change
Baseline
14.0 h/mo downtime
Trending
↓ 7.8 h/mo so far
Day 34 / 90collecting post-change data
Effective

Reduce jam downtime · Line 1

Before
14.0 h/mo · OEE 61%
After
6.9 h/mo · OEE 68%
Held for
3 months
Validated statistical check passed · p = 0.004 · +7 OEE points
Proof, not a hunch

It tells you whether the change actually worked.

Each improvement is tied to the metric it targets, and it isn’t done until the data shows that metric moved — by enough to matter, and that it stayed moved over the months that follow.

Tied to a real metric, not a vibe

Every improvement points at something measurable: an OEE figure, a reason code, a downtime total on a specific line. When the work is finished, the same number is checked again — so closing an item means the loss it targeted actually shrank.

And it’s a statistical comparison, not a good-day reading. The result is weighed against the line’s normal run-to-run variation in the months after the change, so an improvement only counts when the numbers show a real shift, not noise.

Action impact · Line 1 downtime (h/mo)

▼ change held
16h12h8h4h change
p = 0.004 before 14.0h → after 6.9h Significant

Illustrative: pre vs. post trend with the significance test, measured across the 90 days after the change.

Where it starts

The best ideas come from losses you can already see.

You don’t have to go looking for what to improve. The work the suite already surfaces is the backlog — the losses, trends and stops your team stares at every day, or a question you put to Advisor that becomes the next action.

Advisor → Continuous Improvementhand-off
What was the top downtime reason last month across the lines?
Advisor
Equipment Failure was the top downtime reason last month at 118.4 h across the lines. Lant Q300 contributed the largest share at 42.6 h. Here’s the Pareto by reason.
Equip.
Change.
Minor
Setup
Missing
Start an action to reduce Equipment Failure on Lant Q300? Advisor pre-fills the reason, line, owner and metric.
✓ Action created — Reduce Equipment Failure · Lant Q300 · metric: Downtime (h). Added to Proposed on the board.

See Continuous Improvement on your own floor.

It’s in active development. Book a demo with ACI — your OEE IntelliSuite partner in Belgium & Benelux — and we’ll walk through the direction and how it fits the way your teams already run improvement work.

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