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Case Study

How an electronic component manufacturer improved efficiency from 75% to 95% with the Vorne XL platform

By USAMA KHALID ·July 27, 2026 ·1 min read

An electronic component manufacturer had a production line running well below its potential, with efficiency losses that were hard to see and even harder to act on in the moment.

After putting the Vorne XL platform in place, the line’s real-time efficiency became visible to everyone on the floor. Within a short time, efficiency climbed from 75% to 95%, and the team began rolling displays out to other lines.

“We have definitely noticed a productivity improvement since we started using the display. Before the display was hung, our line averaged 75% efficiency. Since the display we are operating between 90 and 95%. Since this unit was so successful we are in the process of adding visuals to our other lines.”

A.P., Lean Coordinator, Global Electric Component Manufacturer

ACI implements this same Vorne XL platform for electronics manufacturers across Benelux, using the same approach: make performance visible first, then build the habits that sustain the gains.

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