A cosmetics and personal-care manufacturer had been tracking output the traditional way: end-of-shift totals, with no visibility into what was actually happening on the line while it was running. Losses from micro-stops, slow changeovers and speed variance stayed hidden until the numbers came in, by which point the shift was already over.
After putting the Vorne XL platform on the line, operators and supervisors could see OEE, downtime and performance in real time. That visibility made it possible to react to problems as they happened instead of explaining them the next day.
“We’ve been able to achieve a 22% improvement in OEE, and Vorne XL has been an integral part of our improvement process.”
M.H., Plant Manager, Cosmetic Essence
ACI implements this same XL platform for manufacturers across Benelux, using the same approach: get real-time visibility live first, then build the daily habits that turn the data into results.